Although it has been slow-goins’ and to tell you the truth there’s still some work to be done; I have to admit we are coming along rather well. We have the border left to do, curtains, painting of the trim, and I need to sand the closet in the Bun Room (aka the Computer Room), but I am happy to announce that as of last Saturday I successfully (well, if you can call it that) put a small wall up between the closet in Michael’s room and the Bun Room. It’s hard to explain but the way this house was built, two of the rooms shard a common closet space…
(here’s a small diagram)
Fig 1
(Bun Room)
———-| |———-
Closet (2ft)
-| |———–
Michael’s Room
Which normally would be fine, except we have a total of 4 cats, 1 dog, and 3 rabbits that can easily get from the Bun Room to Michael’s Room-so we needed to close it off. Here’s a recap of my experience as well as a few things I learned in from the process.
Things learned….
1. With this house, 2ft (24inches) isn’t 24in–it’s 23 3/4 inches or 23 5/8 inches or it’s 23 1/2 inches (depending on where in the closet you are measuring–this house isn’t square or exact by any means. (And for Dad and Dave, yes I took multiple measurements and tried to cut as straight as possible taking into account the width of the circular saw blade.
2. Don’t forget to remove or trim around molding.
3. 2X4’s aren’t really 2 inches by 4inches…there 1 1/2 inches by 3 and 1/2 (maybe a little less or a little more.)
4. Measure twice and cut once, and then cut once again, and then once again and one more time….and wait now one more time….
5. Hammers make great tools for “squeezing” frames into place.
6. Take the time you think it will take you to finish the job; then add 4 this is the approximate time it will take you to finish half of the job–for me I figure since I had 4 cuts for the 2X4 frame, 2 to 4 cuts with the drywall and some hammering I figure 2 hours maybe 3. So 2 hours plus 4 equals 6. I started at about 11:30-12ish and was just starting to put on drywall compound at 7:45–granted that included about a 45 minute or so supply run and maybe a 50 minute lunch break which if we subtract 2 hours from 7:45 we are still at about 6 hours. Granted this is just me and this is probably one my more advance D-I-Y jobs…and I have little to know experience with Drywall or framing.
7. 2 1/2 inch framing nails are about an 1 inch too short (but if I would have built the frame different I could have eliminated that problem.)
8. 2 paint cans, a piece of scrap wood and the 5 lb bucket of joint compound make great saw horses…
9. Shelves are a complex task disguised as a simple job.
10. Safety glasses, ear plugs, and breathing masks should be worn.
11. When using a circular saw (especially inside) make sure the blade has stopped spinning or that that guard is up when setting the tool down…I didn’t make an additional cuts in to my hard wood flooring –it wouldn’t have mattered anyway–but I saw the potential danger of the spinning blade every time I set it down.
Okay now for the Pictorial Recap…
Okay, so I had the lumber in the room and the dry wall…here’s how I planned to make the “wall” I had three 10′ 2X4 and one 8′ x 4′ sheet of drywall (or sheet rock) I was going to make a 8′ 1″ by a 2′ wall to divide the one closet into two. The width was actually 23 3/4″ and the height of the ceiling was closer to 8′ 1/2 inches (give or take a few 16th of an inch). I decided to go with three vertical studs (the middle one being about 12 inches center) and the horizontal pieces laying on the top and the bottom of the vertical (see photos below).
This way I had enough vertical play with the three 2X4’s and used most of the “scrap” for the top and bottom horizontal pieces (I call them cross pieces, but I am sure that’s wrong. Here is the bottom….
As you can see photo left) this is after I had measured and for the most part successfully hammered the frame together and then “squeezed” it into place with several “light” taps of my hammer. You see, I am really not good with measuring (or at least I don’t feel that i am good) so I tend to measure several times and that can be sort of tedious. Also–most of the supplies were bought from a gift card given to us by a dear friend so I sort of had one shot of this and didn’t want to mess it up so I am sure I might have been a bit “over” careful here, but I think it paid off…if the house had been built better and if i was a bit more (okay, a lot more) experience with reading a tape measure I could have made few cuts and got the frame in quicker and will less “taps”, but like I said this is a learning experiences.
Next the drywall….I think the best lesson learned here is work with smaller sections. Now, I can see if I was doing a whole wall or a new addition that wouldn’t make sense, but this was only 8 feet tall by 2 feet wide and on top of that it’s in a close that most people won’t see…so I could and should have (for the Michael’s side of the closet) cut the dry wall into two 4′x2′ sections and then used joint compound and tape. Also I should have made it a bit smaller than 23 5/8″ because I did a lot of “tapping” to get the one 8′ by 2′ which led to a lot of breaking at the top, bottom and the left side…I got it in, but let’s just say a “tight fit” is really an understatement.
Here is a picture of the drywall on Michael’s room (point of view is from the Bun’s Room side) This is the one 8′ x 2′ sheet… you can see the mess at the bottom from the picture below.
Which I think had been some what swept up….here’s a picture of the ceiling from the closet on Michael’s side…
you can see that in the left corner the dry wall staring to break….
Here’s another thing I learned about drywall…if you are cutting it or scoring it with a utility knife make sure it goes though most of the way or that you have the other have of your sheet supported rather well…when I tried to break on my score line I almost broke the other sheet in half. That break and the trouble I had with the first sheet prompted me to cut the second sheet in have and to shave a good 1/2 inch off the width to make sure it would fit nicely…here are the pictures…
If you look closely at this top half of the wall…you can faintly see a “rip/break” line….I started at the left and nailed one nail above it and one below it on the three studs…you can also look at the right sided and see where the paper is been torn off and just follow that up and to the left…
Here’s the joint which I later applied compound on it and then used tape with more compound. This is on the Bun’s Room Side of the closet…which at the time of this writing is still not sanding smooth. There is a decent reason for it…The Bun Room is called the Bun Room because it house my (well, our) three rabbits,…Max, Rupert and Puffy and my White-fronted Amazon Parrot, Buddy. I don’t think drywall dust is really good for them to breathe in…so once we get other stuff finished we wll remove the animals and sand down the closet and clean up and then bring them back…but we will work on the border first…
Back to the recap….
So after i got the dry wall in place, made another trip to Wal Mart and Rural King for drywall supplies and “doped” the corned and the one joint it was time to let it dry…by now it was close to 9:30 if not later…and I started cleaning up…well there was a problem..all the clothes and the baby stuff was in our room on our bed and the couch we have isn’t the most comfortable for a 7 (almost 8 month pregnant) lady….so after the compound dried…I sanded down Michael’s side and started making cuts for shelving..that I will admit I was a bit sloppy on, but it was also 1 am by this time (after waiting for the joint compound to dry and sanding it down plus cleaning up the mess of dust and saw dust already made) so then I just made my cuts on the board they were using for the shelf in the first place along with the doll rod and then used an extra set of closet rod cups to hold the doll in place and nailed everything in. Then Missy (now awake after a two hour nap) helped me get the clothes back into the closets and the baby stuff back into Michael’s room and then I took a shower and went to bed (probably around 2ish or so) and had to get up to go back to work at Wal Mart at 7am–so needless to say I was a bit tired. But I felt good that I had made progress on the room and that was finally coming along.